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USTK - 1 Argon Arc welding

         The unit USTK-1 is intended for manual argon-arc welding of compartments external parts from titanium alloys.

Dimensions and materials of welded units:

compartments materials VT20
compartments diameters, mm 360
compartments length, mm 600
compartments thickness at welding area, mm 2,5
external parts max. dimensions, mm 35х15х1,5

The welding unit USTK-1 consists of the following:

1. Vacuum chamber is a horizontal welded barrel shell with welded box positioned along generating ray on the upper side of barrel

2. The chamber has glove inlets and illuminators for watching the welding process.

3. Current lead.

4. Working table.

5. Protector for welders eyes protection.

6. Controlling-adjustment unit for automatic keeping the required argon pressure inside the vacuum chamber.

7. Lighting inside the chamber.

8. Current starting pedal.

9. Welding current controlling desk.

10. Vacuum system which consists of prevacuation and high-vacuum pumps, pipes and armature system.

11. Vacuum gauges.

12. Electric cabinet

13. Wiring

14. Safety valve for argon pressure adjustment during the inlet.

15. Control and measurement instruments station for atmospheric composition control in the working area of the vacuum chamber

(concentration of Н2О and О2).

16. Welding torches.

17. Argon filling manifold.

18. Pneumatic (hydraulic) cover clamps.

19. Mechanical cover clamps.

20. Type of source GENESIS-400.

21. Receiver for protective gas saving.

22. The chamber is fixed immovable and is not moved during parts assembling.

23. One cover of chamber is fixed tightly (without removing).

24. The second cover is sliding (for parts loading and unloading).

25. Cooling with the help of autonomous cooler (chiller).

 

Chamber working area dimensions, Ø х L 1000х2300 mm
Chamber volume 2,7 m³
Highest vacuum 5 ۰ 10-4 mm Hg
Controlled media argon
Extreme pressure 4÷5 ۰ 10-3 MPa
Highest vacuum second suction time 15 min
Number of manual inputs 6 No.
Number of welding torches 3 pcs.
Working table dimensions 1000х2300 mm
Welding units dimensions, Ø х L 350х720 mm
Number of parts simultaneously put in the chamber 4 pcs

 

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