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ADFS-3001 SUBMERGED ARC WELDING MACHINE FOR EMBEDDED INSERTS

Device ADFS-3001 is designed for automatic arc welding of embedded parts under a layer of flux. Welding of reinforcing steel bars of smooth and periodic profile to flat surfaces of rolled steel is exercised as back-to-back angles. ADFS device construction involves manual load of bars, metal sheets and flux.

Dimensions of embedded parts

Thickness of the embedded part sheet 6 to 30 mm
Diameter of reinforcing bar (Class AI, AII, AIII) 8 to 32 mm
Length of the reinforcing bar (Class AI, AII, AIII) 90 to 2500 mm

Advantages of ADFS-3001

  • Manual horizontal movement of the bar clamping mechanism with subsequent fixation during welding, to weld anchors at given coordinates.
  • Moving along axes: X - 400 mm, Y - 400 mm
  • Additional clamping device allows fixing reinforcing bars up to 2500 mm long
  • The control unit can store up to 20 welding programs in memory and use a specified cycle of operation in automatic mode:
  1. Feed the reinforcing bar during welding
  2. Turn on the welding current and turn it off after the cycle is completed.
  3. Ignite the arc when the rod is detached, burn the arc when the rod is fixed
  4. Flash upset to the bath with molten metal
  5. Crystallization

Composition of the welding device ADFS-3001

  • ADFS-3001 device with control unit
  • Rectifier (source) of direct current, type VDU-2000

Additional options:

  • Autonomous compressor device
  • Inverter welding power source (welding device ADFS-3001I)
  • Flux for welding

 

 

 

         *Please pay attention that the technical specification and the appearance of the equipment placed on this web-site are only for informational purpose and are not a public offer. The producer reserves the right to make any changes.

         **Copying the data without permission of the web-site administration is prohibited.

Mains voltage at 50Hz frequency 3x380V
Type of welding current direct (rectified)
Welding current polarity reverse
Limits of secondary current regulation 300 - 3000 A
Rated continuous welding current 2000 A
Grid current consumption at rated load 250 A
No-load voltage, not more than 85V
Rated operating voltage 56 V
Power at 60% duty cycle, not more than 165 kVA
Welding power control smooth
Welding cycle time:
- afterburning time
- arc burning time
- flash-upset time
- crystallization time

0.1 to 9.9 s
0.1 to 9.9 s
0.1 to 9.9 s
0.1 to 9.9 s
Drive of rod relocation during welding pneumatic straight
Nominal compressed air pressure 0,5 MPa
Rod length, not less than 90 mm
Minimum distance from the edge of the plate to the axis of the rod, depending on the diameter of the rod 17 to 30 mm
Maximum distance between the outer axes of welded rods 450 mm
Minimum distance between rods in clearance 55 mm
Overall dimensions (LxWxH), not more than:
- device
- source of welding current

1000х1350х1600 mm
1215х800х1025 mm
Weight, not more than
- device
- source of welding current

230 kg
800 kg
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Никимт-Атомстрой
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